Wedge wire screens are critical in many commercial and industrial applications, from filtering and screening to drying, cleaning and dewatering. These products consist of V-shaped wire wrapped around welded structural supports to create a durable screening solution resistant to clogging. Screen design options can accommodate various shapes, sizes and materials to meet an extensive range of project requirements.

At Hendrick Screen Company, we use various durable wedge wire materials to meet your specifications, including stainless steel, copper-nickel and various specialty alloys. Our innovative design and manufacturing processes ensure outstanding strength and smooth profiles, resulting in a highly durable, clog-resistant product. We can manufacture screens with slot openings as small as 0.004 inches and a standard flatness of 1/8 inches or greater. Designs are available in flat, curved or cylindrical configurations. Cylindrical wedge wire screens can accommodate different flow directions based on radial or axial designs.

Benefits of Wedge Wire Products

Wedge wire screens from Hendrick Screen Company offer many benefits over other screening and filtration methods, including:

• Cost-efficiency: Wedge wire screens are cost-effective filtration solutions because they offer long-term durability, reducing the need for frequent replacements and maintenance. Their efficient filtration properties also help optimize processes, improve productivity and minimize waste, leading to significant cost savings over time.
• Maximum flow rates: Precision manufacturing and tight tolerances allow optimal flow and filtration. Hendrick Screen Company's advanced engineering, design and manufacturing processes ensure the correct wire, panel and open area specifications for your project or process.
• Excellent strength: In high-pressure operations or in applications where more potent particles can impact filtration, strength is critical. Because wedge wire screens have resistance welding, they are far more able to resist damage from problematic stressors. The materials we manufacture our screens from also play a significant role in this strength.
• Low maintenance: Wedge wire screens require minimal maintenance and upkeep, unlike some complex filtration systems with parts that quickly wear out. Simple backflushing is a fast solution to help remove rare, stubborn clogs.
• Temperature resistance: Wedge wire screens containing alloys like stainless steel have excellent heat resistance properties, allowing them to withstand extreme temperatures without deforming or losing their filtration capabilities. This benefit is especially beneficial in applications that involve hot or cold temperatures, like chemical processing or refining.
• Customization options: Hendrick Screen Company can customize wedge wire screens to meet specific filtration requirements. We can configure the slot openings, wire diameters, and overall dimensions according to your unique needs, improving filtration performance and efficiency.

Applications of Wedge Wire for Screening

Wedge wire screens are ideal for various filter and screen applications that require durable, high-quality construction with cost-effective pricing. These products address many challenges in applications where strength, tight tolerances and trouble-free filtration are critical.

Several common industries include:

• Wastewater treatment
• Power generation
• Food and beverage processing
• Petro-chemical applications
• Pulp and paper mills
• Coal and mining

Stainless steel wedge wire screens also work well for decorative applications for floors, walls and panels. 

Discover More With Hendrick Screen Company

Hendrick Screen Company is among the world's leading wedge wire screen and profile bar manufacturers. We set ourselves apart from similar companies by offering top-class customer service with superior technical expertise, fast turnaround times and reliable delivery. Contact us today to learn more about how our products can benefit your unique application.

Hendrick Screen Company takes pride in producing high-quality Profile Bar screens with superior performance in various applications. Our screens are engineered to withstand heavy loads, provide a flat surface and require minimal maintenance. Discover how our Profile Bar solutions can improve your operations and deliver long-term cost savings.

What Are Profile Bar Screens?

Profile Bar screens, or flat profile wire screens, are advanced screening solutions crafted from extruded bars shaped to form a precise profile. Our Profile Wire screens are assembled using Hendrick Screen’s proprietary construction method that enhances their durability and stability, making them a preferred choice for demanding applications where precision and reliability are paramount.

Benefits of Profile Bar Screens 

• Superior construction: Profile Bar screen bars are more than twice the height and weight of other screen bars; in fact, the individual bars are substantially stronger and stiffer than wedge wire. Less expensive resistance-welded screens require a thicker bar to achieve the desired strength, which limits the open area of the screen. By using a narrower, stronger bar, Profile Bar screens can provide a larger open area.
• High strength: As a result of our Profile Bar assembly process, the bars are held firmly in place, making them very resistant to bending or tilting out of place. These screens have a greater impact strength than resistance welding wedge wire, making it more resistant to damage from heavy objects.
• Flatter Screens: Profile Bar screens are an assembly, not a weldment. The height of the bars and the absence of welds result in a very flat, stable screen that is ideal when a mechanical cleaner is required.
• Large open area: Stronger bars allow greater spacing between the support rods.
• More material options: In addition to stainless steel, copper-nickel and specialty alloys, Profile Bar products can be produced in aluminum and carbon steel.
• Ability to carry heavy loads, including liquids
• No cracking or breaking like cast grates
• Design flexibility — can be curved, flat or cylindrical
• Longer service life and greater economy of use: The superior damage resistance of Profile Bar screens when used with a mechanical screen cleaner offers an improved economy and less maintenance than the initially less expensive welded screens. When you design your next screen, we ask that you evaluate the initial price of the Hendrick Profile Bar screen to the long-term cost and maintenance of the welded screen construction.  

Options for Profile Bar Screens 

• Available in various slot openings, widths, heights and cap sizes
• Can be produced flat, curved or cylindrical
• Slot openings from 0.005" and up
• Flatness ranges from 0.06" and up
• Bar gauges between 0.069" and 0.50"

Profile Bar Screen Applications 

Hendrick's Profile Bar screens are suited for applications requiring additional strength or a flat surface.  Some of these include:

• Architectural applications: Profile Bar screens create visually appealing yet highly functional elements in architectural designs. They are ideal for bridges, facades and decorative structures.
• Food processing: In the food industry, Profile Bar screens ensure hygienic and efficient filtration.
• Brewing and distillery: Our screens play a vital role in the brewing process, providing a durable and cleanable solution that helps maintain the quality and consistency of the beer.
• Mineral processing: Profile wire screens are designed to endure the rigorous conditions of mineral sorting and filtering.
• Petrochemical applications: In the oil and gas industry, Profile Bar screens offer superior filtration for well operations.
• Pulp and paper manufacturing: These screens improve the efficiency of pulp separation and fiber retention processes. Their design reduces pressure drops and prevents clogging.
• Water reservoir intakes: Stainless steel profile wire screens protect water systems by preventing debris and aquatic life from entering water intake structures.

Profile Bar Material Options

We have many materials to get you what you need, when you want it. Our long-term, close relationships with our raw material suppliers offer us visibility and dependability, allowing us to provide excellent service to our customers. Plus, Hendrick’s buying power enables us to provide very competitive pricing and shortened lead times. The same competitive pricing is offered regardless of order size.

• Stainless steel
• Aluminum
• Copper nickel
• Carbon steel
• Specialty alloys

Why Choose Hendrick Screen? 

Partnering with us offers numerous benefits, ensuring you receive the best products and services for your needs:

• Design, engineering and manufacturing capabilities: We provide comprehensive solutions, from initial design to final production, tailored to meet your specific requirements.
• Environmentally responsible and energy-efficient materials: Hendrick Screen prioritizes sustainability and energy efficiency in our material choices and manufacturing processes.
• Advanced technology and equipment: State-of-the-art machinery and innovative processes allow us to handle large-scale projects precisely and efficiently.
• Customization and flexibility: We offer flexible solutions tailored to each customer's needs.
• Exceptional customer service: Our dedicated team provides personalized support and guidance throughout the process.
• Competitive pricing: Leveraging our buying power and efficient manufacturing processes, we offer competitive pricing without compromising on quality.
• Quick turnaround times: Streamlined operations and strong supplier relationships enable us to deliver products promptly and meet tight deadlines.
• Proven track record: With nearly 50 years of success in the industry, Hendrick Screen is a trusted partner for businesses across various sectors.

Contact Us to Learn More

Hendrick Screen is your trusted partner for high-performance Profile Bar screens. Contact us today to learn more about the ideal solution for your application from industry experts.